DC Pulse Power Source Metal Tube Sheet Welding Equipment for Carbon Stainless Steel

• Customization: Available
• Cooling Way: Air or Water Cooling
• Control: Manual
• Model NO.: iOrbital 5000/ TP060
• Frequency Range: Other
• Electric Current: Pulse or DC
• Warranty: 1 Year
• Welding Type: TIG Welding
• OEM: Yes
• ODM: Yes
• Performance: Tube & Sheet
• Transport Package: Aluminum Box and Wooden Case
• Specification: 1081x455x990mm/550x290x510mm
• Trademark: HUAHENG
• Origin: China

Product Description

Product Description

iOrbital 5000 welding power supply is designed and manufactured by Huaheng Company with the world's advanced technology. This power supply adopts an integrated design: control system, main power supply system and circulating cooling system. The main power supply and control system integrates decades of technology, development and manufacturing experience of Huaheng Company, and has progressiveness, digital, easy to operate, intelligent universality, reliability and other characteristics. This power supply is specially designed and manufactured for tube/plate welding. It is mainly used for welding and repairing various heat exchanger tubes/plates in petrochemical industry.

TP060 welding head is one special designed TIG welding head for tube to tube-sheet,which is used for carbon steel,stainless steel tube to tube-sheet connection,mainly for protrusion tube and flush tube without wire feeding or with wire feeding.The standard small torch with additional gas cover to weld Titanium alloy or other material which need higher protection.For OD 32mm and below tube,use localizer to positioning and expansion collet with spring balancer for positioning.lt's compatible with Kunshan Huaheng iOrbital4000, iOrbital5000 programmable digital welding power source to apply in chemical,food,medicine,heat exchanger.power plant and nuclear industries etc.

The balancer is a mechanical mechanism specially designed for the operation of the tube-sheet welding torch during use.It mainly controls the position of the tube-sheet welding torch through the principle of balance.With the elastic chuck,it can quickly and accurately find the center of the tube and proceed smoothly.Welding,mainly used with TP060 welding torch(elastic chuck structure).Structural situation of large tube sheet suitable for welding large heat exchangers.
 

Product Parameters

iOrbital 5000 Power Source
Power Type:	Inverter
Welding current:	5~500A
No-load voltage:	72V
Input voltage:	380V±15% 50Hz
Water-cooling:	Built-in circulating water tank
Power:	15KVA
Control function:	Gas/Current /Rotation/ Wire feeding/Arc length tracking
Display:	10.4-inch industrial touch screen
Program storage:	999
Section:	20
Insulation/protection class:	H/IP23
Print:	Integrated printer
Overall dimension (mm):	1081x455x990
Manufacturing standard:	GB15579-1995,IEC60974
Temporary load rate(20°C):	500A 60%/ 387A 100%

 

TP060 TIG Welding Torch Head
Weldable Material:	Carbon Steel, Stainless Steel, Titanium Alloy (optional Support Cover)
Tube Sheet Form:	Tube Extended, Tube Flush
Weldable Pipe Diameter(mm):	Φ16~Φ60(5/8″~2 1/2″) (Optional To Expand To Φ89)
Tungsten Electrode Diameter(mm):	Φ2.4(Standard), Φ3.2
Wire Diameter(mm):	Φ0.8, Φ1.0
Spinning Speed(rpm):	0.37~7.39

 

Welding Torch Spring Balancer
Load(kg)	9~15
Journey(mm)	2000
Weight (kg)	3.8

 

Welding Performance

 

   

Our Advantages

 

	iOrbital 5000 Power Source 1. Controlling interface including: WORK, PROGRAM, CONFIGURATION, FILE, LIBIARY, HELP; 2. Auto- generate the welding parameter for tube/ tube-sheet, and thin wall tube-tube welding; 3. Intelligent AVC function and carry out mechanism; 4. Real time detect and feedback of error like arcing fail, short circuit, over heat, over voltage, lack of gas, lack of water, lower voltage, arc extinguish, communication error etc; 5. Import/export welding program by USB driver, easy to switch between different programs; 6. Memory of the program editing while welding, and display the difference to original program; 7. Parameter like weaving speed/center/width, current, and rotation speed can be adjusted while welding to achieve special requirement of some welding seam; 8. Online and USB driver upgrade function and offline program function.
	TP060 TIG Welding Torch Head 1.Pneumatic clamping to fix the weld head on the work piece, no need human interference and lower down the operation skill of the welder; 2. Automatic AVC function, optional manual AVC; 3. Standard water cooling TIG torch, easy to change and adjust the tungsten electrode; 4. Wire feeding without twisting, integrated wire feeder with 1.0kg wire; 5. Water, gas and electricity without twisting while rotation; 6.Operation button on the weld head, convenient to use.
	Welding Torch Spring Balancer 1. It is convenient and fast to move; 2. The load is adjustable to achieve the best operating state;

 

Application Scenarios

If more consideration was given to the physical, mental, and psychological health of welders, whether you want to make some changes? Most people will think that such an idea will increase costs. The intuitive change is to increase payment and at the same time reduce workload. Is it real?
A good idea to introduce some automatic welding machines. It may cure your anxiety of delivery deadline; solve the hardness of being unable to hire suitable welders in a short time; improve efficiency for the same welding work with a high repetition rate, etc.

After get the automatic welding machines, arrange people at suitable position and arrange reasonable working time for them. It helps improve your team's overall effectiveness and you'll see more of their smiles. Happy people create higher quality welding artworks. It is true, when you consider more about others, more wealth will be on its way to you.
This does not mean that automatic welding will replace manual welding completely. Our purpose is to improve and make welding more efficient for the world industry while paying high respect to manual welding.

The next is to let people cooperate with the machine smoothly, then they need to learn how to operate the machine and debug it. After operating many welding cases, everyone will accumulate relevant welding experience and matching welding data. After few weeks, you can draw inferences from one example to other cases. To realize this beautiful wish, it is important to choose an authoritative and friendly manufacturer. Because he will provide high-quality products and patient operational guidance.
 

 

Packaging & Shipping

 

iOrbital 5000 welding power source and TP060 welding torch head are usually packed in aluminum box with sponge, then will put aluminum box in wooden case for air and sea shipping.