| Customization: | Available |
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| Cooling Way: | Air or Water |
| Control: | Manual |
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Note: This is a welding machine complete set, including welding power supply and welding torch.
iOrbital 5000 welding power supply is designed and manufactured by Huaheng Company with the world's advanced technology. This power supply adopts an integrated design: control system, main power supply system and circulating cooling system. The main power supply and control system integrates decades of technology, development and manufacturing experience of Huaheng Company, and has progressiveness, digital, easy to operate, intelligent universality, reliability and other characteristics. This power supply is specially designed and manufactured for tube/plate welding. It is mainly used for welding and repairing various heat exchanger tubes/plates in petrochemical industry.
TOA series welding head is special designed for tube to tube TIG welding,suitable for carbon steel,stainless steel tube to tube butt joint.lt's fit for fusion welding or wire feeding with external TB1501 integrated wire feeder with AVC&OSC function.lt is compatible with iOrbital5000 programmable toachieve accurate orbital TIG welding for tube/tubewelding with high repeatability.lt mainly applied inchemical,food,medicine,engineering installation,boiler,nuclear and so on.
The manipulator is specially designed for tube to tube-sheet welding head, making the operation easy and convenient.It could control the position of the welding head by 3 axis moving and pneumatic locking, fast find the tube center and weld stably.
| iOrbital 5000 Power Source | |
| Power Type: | Inverter |
| Welding current: | 5~500A |
| No-load voltage: | 72V |
| Input voltage: | 380V±15% 50Hz |
| Water-cooling: | Built-in circulating water tank |
| Power: | 15KVA |
| Control function: | Gas/Current /Rotation/ Wire feeding/Arc length tracking |
| Display: | 10.4-inch industrial touch screen |
| Program storage: | 999 |
| Section: | 20 |
| Insulation/protection class: | H/IP23 |
| Print: | Integrated printer |
| Overall dimension (mm): | 1081x455x990 |
| Manufacturing standard: | GB15579-1995,IEC60974 |
| Temporary load rate(20°C): | 500A 60%/ 387A 100% |
| TP060 TIG Welding Torch Head | ||
| Weldable Material: | Carbon Steel, Stainless Steel, Titanium Alloy (optional Support Cover) |
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| Tube Sheet Form: | Tube Extended, Tube Flush | |
| Weldable Pipe Diameter(mm): | Φ16~Φ60(5/8″~2 1/2″) (Optional To Expand To Φ89) | |
| Tungsten Electrode Diameter(mm): | Φ2.4(Standard), Φ3.2 | |
| Wire Diameter(mm): | Φ0.8, Φ1.0 | |
| Spinning Speed(rpm): | 0.37~7.39 | |
| Welding Manipulator | |
| Min.Height to ground(mm) | 500 |
| Horizontal stroke(mm) | 1500 |
| Vertical stroke(mm) | 1500 |
| Dolly stroke(mm) | 450 |
| Weight(kg) | 310 |
| Dimension(mm) | 2063 x 1269 x 2325 |
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iOrbital 5000 Power Source 1. Controlling interface including: WORK, PROGRAM, CONFIGURATION, FILE, LIBIARY, HELP; 2. Auto- generate the welding parameter for tube/ tube-sheet, and thin wall tube-tube welding; 3. Intelligent AVC function and carry out mechanism; 4. Real time detect and feedback of error like arcing fail, short circuit, over heat, over voltage, lack of gas, lack of water, lower voltage, arc extinguish, communication error etc; 5. Import/export welding program by USB driver, easy to switch between different programs; 6. Memory of the program editing while welding, and display the difference to original program; 7. Parameter like weaving speed/center/width, current, and rotation speed can be adjusted while welding to achieve special requirement of some welding seam; 8. Online and USB driver upgrade function and offline program function. |
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TP060 TIG Welding Torch Head 1.Pneumatic clamping to fix the weld head on the work piece, no need human interference and lower down the operation skill of the welder; 2. Automatic AVC function, optional manual AVC; 3. Standard water cooling TIG torch, easy to change and adjust the tungsten electrode; 4. Wire feeding without twisting, integrated wire feeder with 1.0kg wire; 5. Water, gas and electricity without twisting while rotation; 6.Operation button on the weld head, convenient to use. |
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Welding Manipulator 1. Steel structure, durable and stable; 2. Linear track for each sxis for smooth and reliable motion; 3. Three-axis pneumatic locking system; 4.Two fixed wheels and two flexible wheels, easy to move. |
If more consideration was given to the physical, mental, and psychological health of welders, whether you want to make some changes? Most people will think that such an idea will increase costs. The intuitive change is to increase payment and at the same time reduce workload. Is it real?
A good idea to introduce some automatic welding machines. It may cure your anxiety of delivery deadline; solve the hardness of being unable to hire suitable welders in a short time; improve efficiency for the same welding work with a high repetition rate, etc.
After get the automatic welding machines, arrange people at suitable position and arrange reasonable working time for them. It helps improve your team's overall effectiveness and you'll see more of their smiles. Happy people create higher quality welding artworks. It is true, when you consider more about others, more wealth will be on its way to you.
This does not mean that automatic welding will replace manual welding completely. Our purpose is to improve and make welding more efficient for the world industry while paying high respect to manual welding.
The next is to let people cooperate with the machine smoothly, then they need to learn how to operate the machine and debug it. After operating many welding cases, everyone will accumulate relevant welding experience and matching welding data. After few weeks, you can draw inferences from one example to other cases. To realize this beautiful wish, it is important to choose an authoritative and friendly manufacturer. Because he will provide high-quality products and patient operational guidance.
iOrbital 5000 welding power source and TP060 welding torch head are usually packed in aluminum box with sponge. The manipulator will be packed by carton. Then will put them in wooden case for air and sea shipping.
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