Water Cooling Orbital Welding Machine for Pipe Project with Pulse DC Function Weld Equipment

• Customization: Available
• Cooling Way: Air or Water
• Control: Manual
• Model NO.: Tube Master 200/TC Series Welding Torch Head
• Frequency Range: Other
• Electric Current: Pulse or DC
• OEM: Yes
• Warranty: 1 Year
• Performance: Tube Welding
• Welding Type: TIG Welding
• Transport Package: Aluminum Box and Wooden Case
• Specification: 458x350x247mm/412x165x43mm
• Trademark: HUAHENG
• Origin: China

Product Description

 

Product Description

Tube Master 200 digital welding power source is an automatic program-controlled welding power source designed and manufactured by Huaheng Company with advanced technology. The welding power source adopts the new inverter power supply and control technology in the welding field, and is the first in the industry to use a large color touch screen as the human-machine interface, which is advanced, digital, easy to operate, intelligent, expandable, and reliable.

The welding head is special for orbital automatic tungsten arc welding(without welding wire)designed for the butt joint of various pipe fittings.Before welding,the sealing cavity is filled with protective gas to ensure that the welding seam is well protected.And according to customer requirements,we can customize the compound fixture within the pipe diameter range.This fixture system can ensure the precise positioning of the welded parts without the need for positioning spot welding,so as to provide customers with high-efficiency and high-quality special welding guns.This machine can be used with Tube Master200,iOrbital4000,iOrbital5000 program-controlled welding power sources,and can precisely realize all-position TIG tube/tube welding,with high reproducibility of welding results and ideal welding results.

Detailed Photos

 

 

 

Product Parameters

Tube Master 200 Power Source is suitable for all TC series torch head items.

For example:
If 2 sets of torch heads will be used at the same time, then need 2 sets of power source.
If 2 sets of torch heads will not be used at the same time, then only need 1 set of power source.
 

Tube Master 200 Power Source
Power Type:	Inverter
Welding Current:	5~200A
Duty Cycle:	200A 30%, 110A 100%
Floating Voltage:	60V
Max Power:	4.2KVA
Insulation/Protection:	F/IP21S
Cooling Type:	Air or Water
Screen:	10.4" color touch screen
Control Function:	Gas/Current/Rotation
Max Program Numbers:	999
Max Sections:	20
Printer:	Integrated Printer
Cooling Tank Capacity:	1.6L
Dimension(mm):	458x350x247
Weight:	17.8kg

 

TC Series Torch Head
	TC26	TC36	TC76	TC156	TC-2	TC-3	TC-4
Weldable material	Carbon steel, stainless steel, titanium alloy	Carbon steel, stainless steel, titanium alloy	Carbon steel, stainless steel, titanium alloy	Carbon steel, stainless steel, titanium alloy	Carbon steel, stainless steel, titanium alloy	Carbon steel, stainless steel, titanium alloy	Carbon steel, stainless steel, titanium alloy
Weldable pipe diameter(mm)	Φ6~Φ22 (1/4″~7/8″ )	Φ6~Φ32 (1/4″~1 1/4″ )	Φ19.05~Φ63.5 (3/4″ ~2 1/2″ )	Φ50.8~Φ168.3 (2″~65/8″)	Φ12.7~Φ50.8 (1/2″~3″ )	Φ19.05~Φ7 (3/4″~3″ )	Φ38.1~Φ101.6 (2″~4″)
Tungsten electrode diameter(mm)	¢1.0;¢1.6	¢1.6;¢2.4	¢1.6;¢2.4	¢2.4;¢3.2	¢1.6;¢2.4	¢1.6;¢2.4	¢2.4;¢3.2
spinning speed(rpm)	0.6~12	0.3~6	0.2~6	0.06~1.2	0.24~4.8	0.2~4	0.095~1.9
Protective gas	Argon	Argon	Argon	Argon	Argon	Argon	Argon
cooling method	water cooling	water cooling	water cooling	water cooling	water cooling	water cooling	water cooling
Cooling flow(ml/min)	≥300	≥300	≥300	≥300	≥300	≥300	≥300
Rated current	60A  duty cycle 60%	65A  duty cycle 60%	75A  duty cycle 60%	100A  duty cycle 60%	75A  duty cycle 60%	75A  duty cycle 60%	100A  duty cycle 60%
Main dimensions(mm)
A	80	98	145	295	135	160	195
B	40	47	72	150	65	79	97
C	40	41	43	61	38	38	57
D	340	360	412	630	426	453	497
weight(kg)(without cable)	2.0	2.0	3.0	10.5	2.5	3.5	6.0
Dimensions(mm)	340x80x40	360x120x41	412x165x43	630x330x61	426x155x38	453x177x38	497x230x57

 

Welding Performance

 

 

 

Our Advantages

1. Expert database, automatically generate welding parameters for different tube OD and thickness;
2. Perfect trouble shooting and error code display, reasonable modular design, easy for maintenance;
3. Import/export welding programs by USB driver, easy to switch between different programs;
4. Memory function for parameter adjusting, can achieve online real-time memorizing parameter adjustment, convenient comparison between parameter before and after adjustment;
5. Welding current and rotation speed can be adjusted while welding to achieve special requirement of some welding seam;
6. Online and USB driver upgrade function and offline programming function;
7. Cloud platform support.
8.The main part of the welding head is made of aluminum, and the structure is light;
9.The sealed design is adopted, and the protection effect is more sufficient;
10.Patented flexible automatic centering fixture, precise positioning;
11.Self fusion welding method.

Application Scenarios

How to achieve a pipeline installation delivery date that satisfies customers?

When a beer manufacturing company owner has created a new beer production line, he hopes that it will be put into production as soon as possible so that the beer can be delivered to consumers soon. So, he would start looking for an industrial service company for pipe installation. At this time, whichever industrial service company can catch the fastest  finishing time and achieve food safety production level can basically get the project.

Taking the cost into consideration, choosing a set of professional and easy-to-use pipeline welding equipment can improve the efficiency of pipeline installation projects and avoid the welders in your team from feeling tired. Because the same welding work with a high repetition rate has been handed over to the welding equipment.
Improving customer satisfaction while saving costs is a great way to grow your business.
Worth a try.
 

 

 

 

Packaging & Shipping

Tube Master 200 welding power source and TC welding torch head are usually packed in aluminum box with sponge, then will put aluminum box in wooden case for air and sea shipping.