Teaching-Free Welding Robots are not entirely programming-free. Instead, they replace traditional manual teaching with intelligent technologies. Their core lies in:
3D Vision System:Acquires 3D point cloud data of workpieces via laser scanning or structured light, automatically identifying weld seam positions, workpiece geometry, dimensions, and plate thickness.
Reverse Modeling & Autonomous Path Planning:Scans workpieces with 3D cameras to automatically generate 3D point cloud models, while algorithmically (e.g., model matching) generating optimal welding paths and process parameters.
Real-Time Adaptive Control with Weld Seam Tracking:Utilizes sensors (arc sensing, visual tracking) to dynamically adjust welding trajectories, compensating for workpiece assembly errors and welding deformations, while performing real-time correction through laser multi-point positioning or arc tracking.
Technical Advantages:
Efficiency Improvement:Eliminates manual teaching time (50%-70% faster than traditional teaching methods), ideal for low-volume, high-mix manufacturing.
Lower Skill Threshold:Requires no proficient teaching/ programming expertise from operators.
Precision Assurance:Delivers visual positioning accuracy up to ±0.1mm, superior to manual visual programming.
Flexible Production:Enables rapid workpiece changeover to accommodate mixed-model production demands.
Product Parameters
This system specifically targets welding requirements for non-standard workpieces in steel structure construction, shipbuilding, transformer tank manufacturing, and power transmission tower node fabrication. It effectively addresses challenges such as poor blanking accuracy and assembly precision commonly encountered in these industries.
6-Axis Floor-Mounted Teaching-Free Welding Robot System
7-Axis Floor-Mounted Teaching-Free Welding Robot System
7-Axis Rotary Positioner Integrated Teaching-Free Welding Robot System
8-Axis Inverted Mounting Teaching-Free Welding Robot System
9-Axis Inverted Mounting Teaching-Free Welding Robot System with Dual-Robot Coordination
Note: This is 5 standard configurations, customisation can be supported.
Main Products
Company Profile
Changsha Huaheng Robot System Co., Ltd., a wholly-owned subsidiary of Kunshan Huaheng Welding, is situated in Liuyang Hi-tech Industrial Development Zone, Changsha, Hunan. With a 30,000 sqm facility and nearly 300 employees (including nearly 100 technical professionals), the company boasts advanced production equipment such as laser/plasma cutters, robotic welding systems, CNC machinery, and more.
Huaheng holds over 100 intellectual property rights (91 authorized), including 2 invention patents, 53 utility model patents, 1 design patent, 35 software copyrights, and 6 software product certifications. As China's pioneering high-tech enterprise under the National Torch Program focused on welding automation R&D, it now offers global clients end-to-end services-from development and manufacturing to installation, commissioning, and after-sales support-for automated welding/cutting equipment, intelligent warehousing/logistics systems, and flexible production lines. Its product portfolio includes AS/RS systems, AGV trolleys, robots, logistics equipment, and manufacturing software.
Huaheng's solutions span industries like construction machinery, automotive, printing/packaging, ceramics, food, 3C electronics, and chemicals, leveraging extensive application experience. The company excels as a total-solution contractor in intelligent manufacturing, combining technological prowess, brand reputation, talent, service excellence, quality, and experience to help clients establish digital, intelligent "lighthouse factories."
Our Partners
Certifications
Exhibition Photos
FAQ
Q: Are you a manufacturer?
A:Yes, we are manufacturer.We have our own factory in Changsha, Hunan. We welcome you to visit our factory to check our production lines and know more about our capacity, quality.
Q:Can you arrange the shipment for us?
A:Yes. We can help arrange shipping and find the best shipping price for you.
Q:Regarding quality, how do you control it?
A:We have a strict control program for quality.In addition to the common quality certificates, ISO, CE and so on, we will also test each part.After the production is completed, we will also test again and do a trial run.In addition to non-standard products to the customer site, we will also send personnel to the site for installation, commissioning and training.
Q:How long is your delivery time?
A:Generally ships 45 business days after receipt of payment.Customized products take a little longer.
Q:What Payment terms would you accept?
A:Standard products such as telescopic forks only accept 100% T/T .Other customized products can be negotiated.T/T, L/C are accepted.
Q:What is the MOQ?Do you provide samples?
A:MOQ is 1 piece, no samples available
Q:Regarding other non-standard products, can you provide customized solutions?
A:Yes, we can offer different customized solutions.We can provide pre-selection, overall design and planning, warehouse layout suggestions, etc., to provide you with the most suitable products for you to improve storage efficiency as much as possible.